Theory of Constraints (TOC) or Constraint Management was introduced in
Iligan City on August 20-22, 2007 at Crystal Inn, San Miguel, Iligan City. Mr. Adolfo Held, a German TOC Consultant visited Iligan from August 15-22, 2007. He gave an introduction of TOC to selected employees from different departments as well as an executive session to the department heads, city officials, representatives from academe and national agencies.
Accommodation of consultant at Cheradel Suites and his airfare from Germany to Cagayan de Oro (vice-versa) was by InWEnt, Germany. And the city’s counterpart is the provision of facilities, venue, meals and land transportation of the consultant (Cagayan de Oro-Iligan, vice-versa and within Iligan).
TOC is a management philosophy developed by Eliyahu M. Goldratt. He introduced this concept through his book "The Goal" in which the story revolves around solving the problem of a manufacturing plant about to be closed, keeping in mind the goal of the company, "to make money". And in the process breaking company policies and changing the way things are used to be done.
In Theory of Constraints, an organization is treated as a single system wherein every part must perform well in order to achieve the goal of the organization. However, in every system, there is always at least one constraint (also called bottleneck) that limits the organization in achieving it's goal.
There are two types of constraint :
1. The internal - the constraint exists within the system (resources and policy)
2. The external - the constraint is from outside the system, in which the organization usually have no control of.
The Theory of Constraints process follows these Five Focusing Steps :
1. Identify the constraint(s)
2. Decide how to Exploit the constraint (make sure the constraint's time is not wasted doing things that it should not do)
3. Subordinate everthing else to the above decision (align the whole system/organization to support the decision made above)
4. Elevate the constraint(s)
5. When the constraint is removed, return to step 1. Don't let inertia become the constraint.
The five focusing steps are in a loop because TOC process aims to ensure the continuous improvement in the system and that the steps ensures that ongoing improvement efforts are focused on the organization's constraints.
It is important though, that before applying the TOC process, the organization or the company has already identified its GOAL. Because the TOC process would then be geared towards achieving this goal.
The TOC process can be applied not just in industries or manufacturing plants but as well as in business and services including public/government. Generally, TOC can be applied in all aspects of life.
As one goes through the process, Step 1 of the Focusing Steps uses the method called "Cause and Effect". In order to identify the constraint, one has to develop the Current Reality Tree (cause and effect tree) identifying reasons that are causing the problem at hand. Until such time when one can no longer give a reason or the reason is beyond the organization's sphere of influence , the constraint has then been identified.
With the Theory of Constraints concept, organizations can be measured and controlled by variations on three measures:
1.
Throughput - the rate at which the system generates money through sales.
2.
Inventory - all the money that the system has invested in purchasing things which it intends to sell
3.
Operating Expense - all the money the system spends in order to turn inventory into throughput